Production Foam Skiver Position Overview The Production Foam Skiver utilizes specialized handheld craft tools to shave, shape, and contour foam materials according to strict blueprint specifications. Operating in a fast-paced, high-mix environment, this role is critical to supporting our production seating assembly plant by fabricating master foam seat models and executing high-precision reworks. This is a skilled craftsmanship position that blends technical print interpretation with manual dexterity. Training is available to highly motivated individuals who possess a strong foundational baseline in blueprint reading and basic metrology.

Key Responsibilities:

Job Staging & Allocation:

Receive daily work assignments distributed by the Plant Supervisor based on the technical difficulty and complexity of the specific seat build

Template Extraction & Material Selection:

Interpret full-scale CAD drawings provided by management. Extract physical templates using acetate overlays and accurately select the correct foam density and substrate matching the specified ILD (Indentation Load Deflection) parameters

Model Fabrication & Foam Rework:

Utilize a variety of manual and power hand tools to build complex foam seat models from scratch, radius edges, blend multi-density transitions, and revise or rework existing production foam parts to print specifications

Quality Assurance & Compliance:

Perform continuous visual and manual inspections of foam components to maintain flawless cell surfaces. Actively support and comply with all RCO Quality Policies to minimize material waste and prevent non-conforming parts from reaching downstream assembly lines

Cross-Functional & Operational Duties:

Maintain a clean, organized, and safe immediate work cell. Perform any other production-related duties or specialty builds, as assigned by leadership Duties as assigned

Qualifications & Education:

High School Diploma Blue Print Reading Required 2 years using power hand tools for assemblies Comfortable working independently, sitting, and standing in a manufacturing environment. Minimum 6 months prior experience in a manufacturing or production plant preferred Confident to ask questions when needing direction. Able to lift 40 lbs. safely

Preferred Skills:

Tool Competency:

Minimum of 2 years of hands-on experience utilizing power hand tools and manual specialty blades for manufacturing or mechanical assemblies.

Physical Stamina:

Ability to safely lift, carry, and maneuver up to 40 lbs independently. Comfortable standing, bending, and performing repetitive physical shaping tasks throughout the shift.

Analytical Execution:

A highly disciplined, common-sense approach to project execution, with the ability to ask appropriate clarifying questions before cutting expensive substrates. Attention to

Detail:

Meticulous eye for ergonomics, ensuring seamless layer-to-layer transitions so completed cushions are free of harsh ridges or surface defects.

Collaboration:

Positive, adaptable, and collaborative work attitude, with a strong willingness to learn advanced seating craftsmanship from senior team members.