Find & Apply For Manufacturing Engineer Jobs in Brookville, Ohio

Company Overview:

DMAX Ltd. is a wholly owned subsidiary of General Motors that produces the Duramax 6.6L V-8 turbo-diesel engine for Chevrolet Silverado HD and GMC Sierra HD pickup trucks. DMAX combines deep diesel expertise with advanced manufacturing capabilities to meet the demands of our heavy-duty truck customers.

Role Overview:

We are seeking a Material Handling Automation Engineer to drive the deployment of next-generation automation across our manufacturing network. In this role, you will identify, design, and execute material handling automation solutions that reduce waste, improve safety, and increase operational efficiency. You will collaborate with cross-functional teams, strategic suppliers, and plant partners to implement technologies such as AMRs, AFTs, ASRS, and advanced kitting/sequencing systems from concept and launch to a steady-state production environment. This role is ideal for a hands-on engineer who combines technical depth, strong planning, and cross-functional coordination to turn automation strategies into production-ready solutions. Key responsibilities will include managing performances of automated processes and equipment, growing organizational knowledge and capabilities, and leading continuous improvement for the team. This role will be onsite supporting the DMAX manufacturing plant in Brookville, OH. Job Responsibilities o Lead deployment and execution of material handling automation technologies (AMRs, AFTs, ASRS, kitting/sequencing systems) from early concept through launch. o Identify and evaluate automation opportunities with GM ME, ARC, and plant teams to reduce waste, indirect labor, and variability in material flow. o Conduct labor studies using GMOS and analyze indirect material movement with Assembly Plant Industrial Engineers to quantify benefits and define automation scope. o Determine unit counts and routing strategies for automation assets and commodities based on operational requirements, volume, and constraints. o Develop and review layouts using simulation and layout tools to optimize material flow paths, buffer strategies, and equipment utilization. o Collaborate with Simulation and Vertical Teams to validate concepts, run what‑if scenarios, and de‑risk execution prior to launch. o Optimize end‑to‑end material flow through automation and contribute to future‑state process designs, roadmaps, and standards. o Develop timing- and cost-conscious automation plans, including feasibility, phasing, and alignment with plant launch / shutdown windows. o Partner with Material Execution Leads, Manufacturing Innovation, and Engineering Center Leads to drive continuous improvement and standardization. o Engage with strategic suppliers and integrators to define requirements, review designs, and ensure on‑time, on‑budget execution. o Support deployment issue resolution related to containerization, logistics, and GPSC interfaces to ensure robust material availability and flow. o Support feasibility studies, cost-benefit analyses, and ROI modeling to prioritize automation investments and support business cases. o Coordinate with internal stakeholders (Product Engineering, Manufacturing Operations, IT) to ensure seamless system and data integration. o Support development and management of launch documentation including PMP plans, PCP assignments, JES/TIS revisions, and ULOC/DLOC and CMA coordination. o Support machining and assembly operations groups with focus on responsiveness and on-time deliveries o Implement and maintain requirements for all GMS elements: Built-in Quality, Continuous Improvement, People Involvement, Standardization, and Short-Lead Time, where applicable o Support and Lead meeting plant Goals and Objectives (SPQRCE), including continuous improvement initiatives o Keep leadership informed of issues and key developments Required Skills & Abilities o Bachelor's degree in mechanical engineering, Industrial Engineering, Robotics, or a related technical field, or equivalent experience. o 5+ years of experience in automotive manufacturing, automation deployment, or material flow / industrial engineering. o Hands-on experience implementing or integrating Autonomous Mobile Robots (AMRs) with fleet management systems and Automated Fork Trucks (AFTs) with safety‑rated navigation and control systems. o Proficiency with labor analysis tools (e.g., GMOS) to conduct indirect labor studies and quantify automation impact on material movement. o Experience with layout and flow optimization tools (e.g., AutoCAD, Siemens Tecnomatix, FlexSim) for evaluating and redesigning material routes and storage strategies. o Familiarity with PLC programming, robotic cell integration, and industrial communication protocols (e.g., OPC UA, Modbus, Ethernet/IP). o Ability to develop and manage launch and process documentation, including PMP plans, PCP assignments, JES/TIS revisions, and ULOC/DLOC and CMA coordination. o Strong analytical and problem‑solving skills for feasibility studies, cost-benefit analyses, and ROI modeling for automation projects. o Demonstrated success working with cross-functional teams and supporting issue resolution involving containerization, logistics, and supplier partners. o High level of interpersonal skills to build cohesive teams, work effectively with others, motivate employees, elicit work output, and drive positive actions o Excellent written and oral communication skills including the ability to prepare materials and present to large groups o Ability to work any shift (3 shift operation) o Ability to work daily and weekend overtime o Ability to travel for extended periods to provide deployment and execution support for automation at other plants o High personal integrity Preferred Qualifications o Master's degree in mechanical or industrial engineering, robotics or related technical field o Knowledge and experience working with VisionNAV robotics o Experience with digital twin modeling, simulation environments, or virtual commissioning of automation systems. o Familiarity with Factory of the Future concepts, including AI‑driven material flow, predictive analytics, and smart warehousing. o Knowledge of robotic and automation safety standards (e.g., ANSI/RIA

R15.06, ISO 10218

) for collaborative and autonomous systems. o Experience collaborating with external automation vendors and integrators to co‑develop custom material handling solutions. o Proficiency in data visualization tools (e.g., Power BI, Tableau) to track automation KPIs and present performance metrics to stakeholders. o Demonstrated ability to thrive in fast‑paced, high‑variability manufacturing environments and contribute innovative, practical automation solutions. -----

Additional Considerations Essential Physical Requirements:

Must be capable of walking and standing for extended periods as this is an in-plant, factory floor position.

Pay:

$105,600.00 - $140,700.00 per year

Benefits:

401(k) matching Dental insurance Flexible spending account Health insurance Tuition reimbursement Vision insurance

Work Location:

In person